Showing posts with label sewing. Show all posts
Showing posts with label sewing. Show all posts

Friday, March 07, 2014

Making a Wool Blanket Capote - Part 4

I've been otherwise occupied for the past couple of weeks and had not made any more progress on the capote. Last night I sat down and ripped the seams holding on the sleeves and redid them to eliminate the hole's I'd left in the armpits when I screwed up attaching them the first time.

Remaining work to be done:

  • Attach the pockets and cut slits through the coat so they can be used.
  • Make and attach flaps for the pockets.
  • Add a storm flap.
  • Remove some material from the hood so I don't look like a reject from a Ronnie James Dio video with it up.
More pics to come as I make more progress.



Sunday, February 16, 2014

Making a Wool Blanket Capote–Part 3

In Part 3 I add buttons, holes, a hang loop, and start on the pockets.

When sewing the body together I used black button and carpet thread. This is stronger than regular sewing thread. To sew the buttons on I used artificial sinew from Track of the Wolf (I actually have another spool of this stuff around here somewhere but I’ve misplaced it, so I ordered one along with the buttons).

The buttons are 1.5” in diameter, which is on the large size, but appropriate for this kind of coat. They should also be easier to use with gloves or mitts on than smaller buttons.

Yeah, they’re shiny. I’m either going to let them tarnish or use something to dull them to a patina.

Also shown in the pic above are the pockets I made from the legs of jeans I made into cut off shorts a couple years ago. While looking around for some suitable fabric I ran across these in my closet. Waste not, want not. The pockets will be sewn to the inside of the coat and accessed through slits cut in the outside. I’m also planning to add flaps cut from some leftover blanket material.

To wrap up this post, here’s the hang loop that I made from a short piece of gutted 550 cord. I like all of my coats to have hang loops.

One thing this exercise has done is made me appreciate the value of a sewing machine. I’m entirely hand stitching this capote together, mostly with a blanket stich. Not only is this time consuming but it’s hell on my left thumb (I’m a southpaw). But, it’s good practice.

In Part 4, I’ll get the pockets sewn in and flaps on.

Making a Wool Blanket Capote – Part 2

In Part 2 I’ll show how I cut the blanket and how the capote looked after my first round of sewing.

First, I cut/tore the blanket to make the body. I'm going to use buttons to fasten the front rather than a wrap, so I narrowed the blanket by a few inches. If doing this again I'd leave it full width for more overlap, but this will be OK. I made it with a 40" length, which brings the bottom hem to the back of my knees (I am 5'6" tall).

Note that one blanket came with the stripes while the other did not. IMO, the stripes add a nice detail to a coat.

Next, I folded the body in half and made the slits for the arms. The inquiry.net instructions say to make them ~7", to be lengthened later. IMO, you could make them 9" right from the get go.

Next, I cut out the sleeves. Here is one laid out on part of the blanket. I would normally use chalk to mark the lines but didn't have any handy, so I grabbed a bar of soap.

I then used this as a pattern to trace around for the second sleeve. I forgot to take a pic of the hood before cutting it out or sewing it onto the body.

And here's how the capote looked after a lot of hand stitching:

The instructions for the inquiry.net pattern aren't the greatest when it came to attaching the hood but I eventually figured it out. Also, I changed the sleeve design a bit to omit the fringe, but I now have holes in each armpit that I need to fill with a gusset.
To sew the pieces together I used black carpet and button thread. I'd planned to use artificial sinew but couldn't find my roll. The black thread is inconspicuous from more than a foot away so it's probably a better choice, anyway. I used a blanket stitch for all seams.

Here’s a detail shot of the hood after I sewed down the triangular flaps.

I went to the local Joann Fabrics to look for buttons but didn't see any I liked. So, I ordered some copper capote buttons from Track of the Wolf.

Work remaining includes:

  • Add a couple slash pockets,
  • Sew on the buttons and make button holes, and
  • I may add a storm flap to the right side from the front opening. The instructions I followed said to cut/tear the blanket to the width that I did, but I’m thinking I want more overlap. So, I can take some leftover material and sew it to the right side (as worn) going from the collar down to the bottom of the stripe. This should keep drafts out.

In Part 3, I’ll get the buttons sewn on, button holes made, and the pocket linings sewn.

Making a Wool Blanket Capote - Part 1

One of article of clothing which was developed in the 18th or 19th Century and which is still useful today is the wool blanket capote. It’s simply a coat made from a wool blanket or blanket material. Natural fabrics such as wool have some advantages over synthetics, specifically they are much safer around a fire and they are quieter when moving through the bush. Additionally, if you make your own capote from a surplus blanket, you can have a nice, warm winter coat for under $40.

If you do some searching you’ll come across several sites which sell completed capotes, capote kits, and sewing patterns. This thread on BCUSA has a good list of capote patterns and info. The Sportsman’s Guide sells a capote that’s received good reviews on BCUSA, and I considered buying one but really wanted to make my own. I decided to use the pattern found  at The Inquiry Net for a Hudson Bay Capote, with some modifications.

For my raw material I’m using a Bulgarian military surplus 100% wool blanket that I got from keepshooting.com. They were on sale for $14.95 each plus shipping, so I got two for a total of about $40.

Like many milsurp wool blankets the Bulgarian blankets smelled strongly of mothballs. They reeked. The best way to deodorize them is to hang them in the sun for as much as a week to air them out. As I understand it, the UV light in sunlight helps to break down the napthalene. I haven’t tried it but I’ve also read that napthalene is soluble in alcohol, so you can use a spray of diluted vodka to help along the process. (Finally, a productive use for cheap booze.) If you have experience with this please post a comment.

Anyway, sunlight has been in short supply around here this winter so I decided to throw my blankets in the washer. The one which I’m making the capote from went through three times. Twice on cold and once on hot. I dried it in the gentle cycle after each of the two cold washes and then on hot after the hot wash. Make sure you clean out the lint trap!

Now, generally it’s advised to not put 100% wool into a washing machine, much less the drier, but I seriously doubt the Bulgarian Army had a dry cleaning service for their blankets. Also, I wanted to tighten the weave and preshrink it, to make the material more windproof and warmer. Shrinkage was minimal. This is how wool felt is made, by the way.

Note that if you run a mothball soaked blanket through the wash, it’s gonna stink really bad. My laundry room smelled like you stepped into a box of mothballs.

In Part 2, we’ll start cutting the blanket and sewing it up.